The Chatterbox > Creation Station

3D Printers

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Zephlar:
That's friggin awesome man.

I am a pretty average 3D modeler. I use Cinema 4D R15 Studio. I know there are TONS of free models to download and print but if you have an idea let me know and I'll see if I can model it for you.

Bobbias:
* Bobbias points to previous post

Spectere:

--- Quote from: Bobbias on July 14, 2017, 02:53:42 AM ---My GF says you should print a butt.

--- End quote ---

TEMPTING.


--- Quote from: Zephlar on July 14, 2017, 10:51:52 AM ---I am a pretty average 3D modeler. I use Cinema 4D R15 Studio. I know there are TONS of free models to download and print but if you have an idea let me know and I'll see if I can model it for you.

--- End quote ---

Thanks for the offer! I might take you up on that if I run out of patience at some point.

I'm using SketchUp. It's definitely more of a CAD-like workflow than something like 3dsmax, Studio 4D, or Blender, and it's working out pretty well so far. The popular 3D packages are a bit, uh...out of my price range (like, by a lot) considering my current skill level, so if I want to do something a bit more freeform I might just suffer through learning Blender.

In other news, I printed out my Horde plate in color this weekend. It came out quite nice!



Since my printer only has a single extruder, I had to do the fairly common stop-and-switch trick between layers. Gotta say, I wasn't expecting the red filament to be that vivid--Hatchbox did a fantastic job.

Also had to deal with my first clog. Some cleaning filament ended up getting stuck just above the hot end, so I couldn't even clear it out using a cold pull (basically, pushing filament in far enough for it to melt, letting it cool, then pulling it out, taking some of the debris with it).

Fortunately, I have guitar strings! I started out with a G string (giggity), pushed it in through the cold end, and used it to push some of the gummy crap out through the nozzle. Then I just increased the gauge of the string until nothing more would come out, then I flushed out the rest with some PLA. Everything is flowing smoothly now. Gotta be a bit more careful with that stuff, methinks. It basically works by getting sticky when it heats up, so I'm thinking some of it got jammed in there when I was trying to clean out the unit. Oh well, live and learn! On the bright side, at least I was able to flush out my hot end while I was doing that. :P

Spectere:
Split from the old HAPPY topic!

I installed a few mods on the printer. First of all, I installed a MOSFET board in the power supply so that the hotbed connector wouldn't melt and shit. That's a big problem with Melzi boards, apparently. The connectors on the Wanhao (and its clones) have been revamped over time, but the connector that comes with it still isn't quite good enough.

First off, I bought a Y carriage plate to replace the stock part, which was a really thin part) stamped sheet metal, I believe) that has a nasty tendency to warp and bend. Even my printer, which only has a few days of printing time, is showing some signs of warping. The replacement is much thicker (as thick as the heated bed, actually), is lighter, and is made of aluminum. As an added bonus, the Y motion is much quieter than it used to be as a result, and the bed is more level. Here's a pic of the replacement, as well as the new part. Should have done a side view, but oh well.



More recently (read: yesterday) I installed a pair of Z braces:



The printer is shipped in two pieces that must be assembled--the crossbeam with the extrusion unit (covers the X and Z axes), and the base that contains the bed (which covers the Y axis). The only thing holding those two pieces together are some wires and a few screws, so as the printer moves the crossbeam will flex a bit. In addition, it naturally sits at a slight angle--I estimate somewhere around 87 degrees. The Z braces prevent the wobble (which has already resulted in significantly better infill) and is keeping the two pieces at a 90 degree angle, so keeping the bed level has gotten a whole lot easier.

There are two more upgrades currently on the docket, both of which will happen at around the same time. First, I ended up ordering a Flexion HT kit. The extruder itself is pretty badass and will allow me to successfully extrude flexible materials. That should be fun to play with! Additionally, it includes two new hot ends--a normal one and a high temperature one. The high temperature one lacks a PTFE tube, so it can safely reach temperatures of 290-300C. That'll allow me to print just about everything, barring the really exotic stuff like PEEK, PAEK, and ULTEM (the 350-400C range is a bit scary to me, given that this isn't exactly an industrial grade machine I'm dealing with).

The second is an improved cooling solution. The 20mm fan included on the Wanhao i3 is subpar for PLA printing. On even small overhangs the print tends to get a bit messy (896846809921880064[/tweet]]here's a video of me blabbing about it). Additionally, since it blows from the front back, parts near the back of the print tend to sag a bit more. I've seen this happen on both prints that I've done for Aquaticus the Water Dragon, for example. There's minor sagging on her right head fins, but her left fins (and, in fact, the rear left of her head in general), which are situated toward the back of the bed, receive inadequate cooling, so the layers tend to sag in the time between extrusion and solidification.

I have a roll of red (gotta match the Flexion!) PETG filament and a 50mm blower fan on the way, so after I get that and the new extruder/hotend installed I'm going to try printing and installing the DiiiCooler. The larger fan will be capable of blowing more air--I might actually have to turn it down on lower layers!--and the cooler itself is designed so that the air is distributed around the print rather than simply being directed from front to back. That's likely going to be one of the more important upgrades that I wind up doing.

Oh, on the subject of practical prints, I printed a mount for my shiny new third Oculus sensor (rear right):



I used this design. I'm planning to mount my front right to the wall as well, since I could use better low-height tracking for SteamVR stuff. Currently debating whether I should bother designing it or just looking for an already-existing non-corner wall mount. :P As for my front-left one, I'm debating on whether I should mount it to my entertainment center or ceiling-mount it. We'll see!

Spectere:
I installed a Flexion HT extruder and hotend this weekend! 898785220232568832[/tweet]]Here's a bit of a breakdown of the install process (includes pictures of the original MK10 extruder).

And here's a picture of the final product:



So fucking sexy.

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